Standard series · HPV

HPV power inductors for 800 V DC bus, 15–30 kHz

33 standard parts for 15 A to 150 A rms – powder-core toroids with Litz winding, sized for boost and buck stages on an 800 V DC link (up to ≈ 65 kW per inductor set).

Preliminary · design data

Every HPV part is dimensioned so that the ripple current stays at 40 % of Irms at D = 0.5 on an 800 V bus: 4 · ΔI · L(Ipk) · f ≥ 800 V. The inductance is held at peak current (powder-core roll-off included), so the rated power P ≈ ½ · Vbus · Irms is available at the full bus voltage.

Selection matrix – click a part number

IrmsL (set)Units in seriesIsatDCR (set)Power at 800 VØ × H per unitWeight (set)15 kHz20 kHz30 kHz
15 A2,600 µH125 A78 mΩ6.4 kW145 × 39 mm2.8 kgHPV015-15-262HPV015-20-262HPV015-30-262
20 A1,900 µH133.3 A60.7 mΩ8.2 kW111 × 57 mm2.5 kgHPV020-15-192HPV020-20-192HPV020-30-192
25 A1,600 µH141.7 A34.7 mΩ10.9 kW144 × 59 mm4.5 kgHPV025-15-162HPV025-20-162HPV025-30-162
30 A1,300 µH150 A26.2 mΩ12.7 kW145 × 61 mm4.5 kgHPV030-15-132HPV030-20-132HPV030-30-132
40 A950 µH166.7 A16.4 mΩ16.6 kW145 × 82 mm6.5 kgHPV040-15-951HPV040-20-951HPV040-30-951
50 A760 µH183.3 A14.5 mΩ20.7 kW144 × 80 mm5.9 kgHPV050-15-761HPV050-20-761HPV050-30-761
60 A640 µH2 × 320 µH100 A13.8 mΩ25.4 kW144 × 60 mm8.8 kgHPV060-15-641HPV060-20-641HPV060-30-641
75 A510 µH2 × 255 µH125 A9.44 mΩ31.6 kW144 × 81 mm12.6 kgHPV075-15-511HPV075-20-511HPV075-30-511
100 A380 µH2 × 190 µH166.7 A6.94 mΩ42.4 kW144 × 82 mm12.2 kgHPV100-15-381HPV100-20-381HPV100-30-381
125 A310 µH3 × 103 µH208.3 A5.79 mΩ55.7 kW144 × 82 mm18.3 kgHPV125-15-311HPV125-20-311HPV125-30-311
150 A260 µH5 × 52 µH250 A5.25 mΩ63.4 kW145 × 61 mm22.5 kgHPV150-15-261HPV150-20-261HPV150-30-261

Ratings at Ta 50 °C, still air, class F (155 °C). 60–150 A ratings are supplied as matched sets of 2, 3 or 5 identical units connected in series to keep each unit below ≈ 7 kg and Ø 146 mm. For 150 A, two interleaved HPV075 phases are often the better system choice – ask us. Mounting: aluminium L-bracket or base plate. Every part number has its own page and datasheet.

Mechanical outline – HPV series (per unit)

ACDEFGTOP VIEWABSIDE VIEW
Flying leads (standard)
HKAFRONT VIEWJBAl L-bracketpressure discSIDE VIEW
Aluminium L-bracket mounting (option)
  • AWound outer Ø
  • BWound height
  • CFree inner bore Ø
  • DLead free length (each)
  • EStrip & tin length
  • FLead conductor Ø
  • GLead exit angle
  • HAxis height above mounting face
  • JOverall height on bracket
  • KBracket foot length

Schematic – not to scale. Dimensions for each part number are given in its datasheet.

Lower bus voltages

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